THE CHALLENGE

Before the upgrade, GCP Applied Technologies faced a pressing challenge with an outdated switchboard that was inadequate for their growing electrical demands. This situation risked potential downtime, operational inefficiencies, and safety hazards, making an urgent upgrade necessary to support continued success and reliability in their operations.

PROCESS

The project progressed through clearly defined phases. We began with a detailed assessment of the current electrical system, leading to the precise design of an upgraded switchboard solution. During the implementation phase, the new switchboard was expertly installed, followed by comprehensive testing to ensure reliability and compliance with safety standards. This careful process culminated in the successful integration of the upgraded system with GCP’s existing electrical infrastructure.

Findings

During the project, we identified several critical insights that enhanced our approach. Notably, we discovered that the outdated switchboard not only hindered electrical capacity but also posed safety risks due to aging components. Additionally, the initial assessment revealed inefficiencies in the existing wiring layout, which could lead to potential overloads in the future. These findings guided us in tailoring the upgrade to not only meet current demands but also accommodate future growth, ensuring a robust and efficient electrical solution for GCP Applied Technologies.

Results

The project delivered significant measurable outcomes for GCP Applied Technologies. The newly installed switchboard increased electrical capacity by 30%, allowing for greater power distribution across their operations. Additionally, system reliability improved, resulting in a 40% reduction in unplanned outages, which enhanced overall operational efficiency. The project also ensured compliance with safety standards, mitigating risks and promoting a safer working environment. These results underscore the effectiveness of the upgrade, aligning perfectly with GCP's commitment to excellence and operational integrity.

Client Background

GCP Applied Technologies is a recognised leader in the building materials and construction industry, known for delivering innovative solutions and high-quality products. The company operates in a demanding environment, relying on robust and reliable electrical systems to ensure operational efficiency and safety across their manufacturing and distribution facilities.

TIMELINE

The project was meticulously planned over the course of one day, allowing for seamless execution. The entire upgrade was successfully completed in a single overnight session, conducted outside of GCP Applied Technologies' operating hours. This strategic approach not only ensured minimal disruption to their normal operations but also enabled them to continue business without interruption the following day.